Builder’s Notes:
Article 1: Iron Horse Design Notes (Click Here)
Article 2: Musings on Speakers updated April 2010 (Click Here)
Article 3: Musings on Guitar Amplifier Output Power 2012 (Click Here)
Iron Horse Design Notes
Input: The input is controlled by a Hi Lo switch. The Lo position is loaded with 1 Meg Ohm. The Hi position reduces this impedance to 140K Ohm and reduces the input to the pre amp by 6 dB, ( 1/2 )
Volume: A single control that allows both “Clean” amplification as well as “Crunch and Sustain” In operation the Volume control operates as a Pre Amp Gain control, used on any single channel amplifier up to about 80% CW. Going beyond 80% on to full CW continues to increase preamp gain, but now starts to reduce power amp gain, or Master Volume. The combination of the Guitar Volume control, which is an extension of the Pre Amp Gain control, the LO/HI input selection, the LoZ/HiZ Drive selection and the front panel Volume control with the Quench mode allows any level of sound and/or style one could accomplish with separate Gain and Master Volume potentiometers. See graph below for a graphical representation.




Both sets of speakers were in closed back enclosures and had a cab impedance of 8 Ohms. We both liked the MOD12-70 setup by a large margin. We played our own style for the test. Matt played his usual overdrive material, and I played my usual Venture, Sultans of Swing material. In both cases we were blown away with the cheaper speaker with the “wild” frequency response. (Read the update below! Have our opinions changed??? Keep Reading!!!)

Notes from Matt about the speakers: Don and I spent a lot of time comparing the Blackbirds and the Mod-70s back to back. Both of us were totally convinced that the Mod-70s were the better sounding speakers. Well, both of us were completely blown away after the break-in. The Blackbirds came alive. The true warmth of AlNiCo speakers were blooming with every chord and riff. Much to my chagrin, Don's charts and graphs once again equated to something that rocked!
I took our Cabinet with the Blackbirds to band practice the other night and all the guys were floored with the tone, just warm, round and full. I was able to dial in the Horse with a killer clean sound just on the edge of break-up and played my Strat all night. I have a fairly complex pedal board set-up and gave the Horse and the Blackbirds all kinds of sounds with positively beautiful results. My drummer commented that it was the best guitar sound he has ever heard! We even did some recording and during the playback we all agreed the tone was phenomenal. The takeaway here is that you absolutely cannot overlook the speaker component of the signal chain. A world-class amp deserves world class speakers!
Update June 2012: Alnico vs. Ceramic speakers
Here is a scientific comparison of the two using Energy Product and Coercivity as a comparison. Energy Product (EP) is the magnetic force the Voice Coil works against when a current is applied. The more EP the less power needed to move the cone, or the less magnetic material needed for the same cone movement. Coercivity (Hc) is the measure of resistance of a ferromagnetic material to becoming demagnetized. If the magnet gets demagnetized, the cone cannot move when current is applied. As the EP gets smaller due to demagnetization, the input power must increase to maintain the same cone movement or loudness. The table shows the differences between the two. Additionally, Neodymium Iron Boron (Nd-Fe-B) is also shown for comparison.
Material EP(MGOe) Hc(kOe) Notes
Alnico 5 5.5 0.6 Typical grade used in Speakers
Ceramic 4.0 2.9 Typical grade used in Speakers
Nd-Fe-B 52.0 11.0 Light weight high power Speaker
Summary
Ceramic is slightly less efficient than Alnico 5
Alnico 5 is almost 5 times more likely to demagnetize than Ceramic
Nd-Fe-B Superior magnet in both categories
Does Alnico saturate and soften the cone excursion when high current is applied compared to Ceramic? This is the eternal debate, It is not a simple comparison of values in a chart. Speaker mechanical design, especially in the magnetic path surrounding the Voice Coil play a major role in the sound of Speaker. The simple under hung design can produce voice coil saturation effects due to the voice coil moving out of the magnetic path. Isn't this the effect Alnico is touted to have over Ceramic when it is over driven ? Is it a coincidence that the early speakers used this design. The low power rating of these speakers produce smaller speaker excursions allowing a smaller magnetic area. The later higher power Ceramic designs started using the overhung technique. This caused the efficiency to go down due to the Voice Coil being partially out of the magnetic path, but allowed more Voice Coil movement. The Power Wars of the 70's as well as the cost difference between Alnico and Ceramic all pushed speaker design into our present situation.
How much output power do you need ?
How can you make a reasonable decision
Should you consider Solid State or Tube?
Let's take an engineering approach to the subject. Here are some facts about hearing along with some corresponding values in Decibels. The Decibel is a non linear Logarithmic unit used for the purpose of covering large variations of linear values. The value of 0 dB is usually the reference or starting point.
Looking at these statements may give us an idea of the range of dB we can expect. If the values below were given in linear terms, they would represent an amplitude range of 1,000,000 to 1.
0 dB Weakest sound heard, Mosquito buzzing 3 feet away.
30 dB Whisper 6 feet away
60-65 dB Normal conversation 3 feet away.
95 dB Jackhammer 500 feet away.
110 dB Power Saw 3 feet away,
120 dB 50W Amplifier slight distortion.
Also looking at these characteristics of the Human Ear relating to changes in dB levels,
1 dB Imperceptible Change.
3 dB Barely Perceptible Change.
5 dB Clearly Noticeable Change
10 dB About Twice as Loud.
20 dB About Four Times as Loud.
And finally the relationship between Output power and dB, referenced to 1 mW.
0 dB .001 Watts
30 dB 1 Watt
31 dB 1.3 Watts
33 dB 2 Watts
35 dB 3 Watts
40 dB 10 Watts
41 dB 13 Watts
43 dB 20 Watts
45 dB 32 Watts
50 dB 100 Watts
51 dB 126 Watts
53 dB 200 Watts
55 dB 316 Watts
60 dB 1000 Watts
This tells us we can just notice the difference between 1 and 2 Watts, or 10 and 20 Watts or 100 and 200 Watts. It also tells us we wouldn't notice the difference between 1 and 1.3 Watts or 10 and 13 Watts or 100 and 126 Watts. And finally 1000 Watts would only sound twice as loud as 100 Watts.
The role Psychoacoustics play in sound perception. Psychoacoustics is the scientific study of sound perception. As seen above, the non intuitive thought of upgrading your 100W rig to 1000W and it only sounding twice as loud says something is going on here that needs explaining. Rather than going into any detail, a good explanation is given on Wikipedia under Psychoacoustics. Some highlights taken away from the readings are that considerable preprocessing is done in the middle Ear before sending along the neural stimuli to the Brain. As in any preprocessing, data is reduced and assumptions are hard coded into the processing. This preprocessing was mostly intended to enhance our ability to hear each other communicate as well as detect danger. Some of the non-intuitive aspects are, the Ear will replace missing fundamental frequencies if most of the harmonics are present. Two high frequency tones close
together will produce a low frequency phantom tone at the difference frequency. This is caused by intermodulation distortion. If an undistorted pure sin wave is heard, the Ear will start adding harmonics to it as it gets louder, consequently if distortion is added to a lower level pure tone the Ear will perceive it as being louder than the pure tone even though no additional power was added. The type of distortion is important as well. Clipping distortion causes odd harmonics, very annoying, whereas even harmonics are pleasing as they represent Octaves.
Solid State amplifiers are primarily clippers, You get pure sound up to the rated power, then clipping begins. The slightest clipping is heard quite noticeably. Tube amplifiers clip as well, but it is a more rounded softer clipping, not noticed until full limiting is reached. Additionally, the Ear was fooled earlier at lower volumes due to the amplifier producing even harmonics before it reached clipping.
Let's get back to our original questions, If you are seduced into the power availability of a Solid State amplifier, you will be disappointed with a 100 Watt unit, as it will clip at moderate playing levels. Consider at least 300 Watts. Tube amplifiers with 10 to 20 Watts will be sufficient for lead when cranked into moderate to heavy distortion: 40 to 80 Watts will be sufficient for clean or rhythm. Note the Ear will barely perceive a difference between 40 and 80 Watts. The type of output tube will also play into how loud an amplifier sounds for the same output power due to the way it distorts.
Finally, the speaker plays a role in the distortion as well as what we perceive as loudness. Speakers are very inefficient electrical to sound converters transferring at most 3% of the power presented to them as sound pressure level. A speaker with a 3 dB higher SPL reading will represent a sound that would take twice the power to produce using the original speaker. Interestingly our Ear will barely perceive a difference.